QXG206 Tsav Chain
Hangzhou Dej hiav txwv kev lag luam Co., Ltd. yog ib tug ntawm cov feem ntau paub manufacturers thiab lwm tus neeg ntawm qxg206 tsav saw nyob rau hauv Suav teb. Txais tos rau kev lag luam wholesale customized qxg206 tsav saw ntawm tus nqi sib tw los ntawm peb lub hoobkas. Cov kev pabcuam zoo thiab cov khoom zoo muaj nyob.
QXG206 Tsav saw – 206 mm Pitch Enclosed -Track Conveyor Chain with Steel-Ball Bearing Wheels
Compact pitch geometry thiab steel -pob bearing txav mus rau hauv lubQXG206 tsav saw,ib puag ncig- taug qab overhead conveyor saw engineered rau nruab nrab-ntau qhov teeb meem uas xav tau nruj dua curvature dua li cas 200 mm suab qauv tuaj yeem haum. Nrog rau 206 hli saw pitch, txhua qhov txuas txuas nyob ntawm qhov taw qhia qhov loj me me dua li QXG200 sib npaug, tab sis qhov sib txawv ntawm qhov sib txawv no qhib qhov txo qis qis kab rov tav tig radii - ib qho kev txiav txim siab thaum routing conveyor paths los ntawm congested pleev xim rau 7 lub rooj muag zaub, los yog ntau qhov chaw qhuav.
Raws li ib qho kev qhia conveyor saw ua haujlwm nyob rau hauv ib lub hnab kaw I-beam taug qab hnab ntawv, QXG206 tiv thaiv nws cov chaw khiav los ntawm ambient plua plav, overspray, thiab hnyav pos huab - tej yam kev mob mus rau painting kab saw deployments. Cov hlau - pob bearing log architecture txo qhov kev sib tw dov nyob rau hauv lub sijhawm ua haujlwm ntev, txhawb nqa txoj kab nrawm tsis muaj qhov kev sib tw khiav nrawm uas yooj yim - bushing designs nthuav tawm. Thaum ua ke nrog cov hlua khi ruaj ruaj los yog qhib- cov hlua khi sib txawv, tib lub pob txha caj qaum txhawb nqa cov khoom nqa mus txog 30 kg ib qhov txuas txuas, squarely positioning QXG206 raws li kev lag luam conveyor system saw ntawm kev xaiv rau nruab nrab - muaj peev xwm ua tiav thiab nto- kho workflow
Cov neeg tsim khoom soj ntsuam seb puas yuav hloov kho los ntawm 200 mm suab conveyor saw yuav pom tias QXG206's 6 mm suab txuas ntxiv txhais mus rau hauv kev txhim kho mesh geometry ntawm tus tsav sprocket, smoother engagement transitions, thiab txo cov hniav -ntsis cuam tshuam kev thauj khoom - cov txiaj ntsig uas sib xyaw ua haujlwm ntau dua {{5} cov saw hlau hauv kev ua haujlwm hnyav.
Kev khiav hauj lwm ib puag ncig & Suitability Profile
|
Parameter |
Specification / Kev taw qhia |
|
Qhov kub thiab txias |
-20℃rau +200℃(nruam). Siab -kub kaw cov kabmob variants txuas rau sab sauv txwv mus rau 250℃rau qhov cub- ntu ntu. |
|
Humidity & Moisture |
Npog-khiav kev tsim kho inherently shields chains internals los ntawm condensation thiab ntxuav- down spray. Rau sab nraum zoov lossis siab -cov av noo, qhia meej galvanized lossis zinc-nickel nto kho. |
|
Tshuaj Tiv Thaiv |
Tau tshaj cov tshuaj ntxuav me me alkali, cov xim pleev xim dej, thiab hmoov-coat cua. Tsis txhob muab tso rau hauv cov kua qaub uas muaj zog lossis chlorine -raws li degreasers. |
|
Lub hnab ntawv ceev |
Tsau - ceev configurations: 3.9–15.4 m/min. Hloov pauv tau- zaus tsav txhawb 0.34–5.0 m/min rau cov txheej txheem- tswj kev ua haujlwm. |
|
Lub luag hauj lwm Cycle |
Tsim los rau 24/7 txuas ntxiv ua haujlwm. Periodic 15-feeb lubrication intervals pom zoo rau chains tshaj 800 m tag nrho ntev. |
|
Track Enclosure |
Yuav tsum tau kaw I-beam track (4# / 6# I-beam specification). Qhib- taug qab kev xa tawm tsis muaj plua plav- tsis suav nrog kev lav phib xaub thiab nce tus nqi coj tus nqi. |
Engineering Selection & Configuration Guidance
Xaiv qhov tseeb QXG206 variant yuav tsum sib piv peb qhov sib txawv ntawm kev ywj pheej: chav kawm thauj khoom, hanger architecture, thiab tig - voj voog txwv. Cov txheej txheem kev txiav txim siab hauv qab no ua kom cov txheej txheem no yooj yim:
Load class alignment.Yog tias txhua qhov txuas txuas yog nqa tsawg dua lossis sib npaug li 30 kg (xws li cov cab kuj + workpiece), tus qauv QXG206S ib zaug -cov lus qhia kev teeb tsa txaus siab rau qhov yuav tsum tau ua. Rau kev thauj khoom nce mus txog 30 kg tab sis xav tau kev ruaj ntseg dual taw qhia, xaiv QXG206D (ob -cov lus qhia) thiab lees txais qhov siab dua rau ib -meter saw hnyav.
Hanger hom xaiv.Tsau hanging phaj saw variants (HH designation) muab qhov siab tshaj plaws rigidity rau static loads thiab nyiam nyob rau hauv tsheb e-coat thiab dip- tank kab qhov twg viav vias yuav tsum tsawg. Qhib -hanger (HA) variants tso cai hloov cov cab kuj ceev - qhov tseem ceeb hauv ntau- cov khoom xim kab uas hloov kho qhov teeb tsa ntawm cov phiaj xwm ntau lawm.
Tig- ntsuas qhov ntsuas qhov ntsuas.QXG206 qhov tsawg kawg kab rov tav tig lub vojvoog zaum ntawm cov QXG200 thiab QXG240. Xyuas kom tseeb tias txhua qhov kev npaj nkhaus hauv koj qhov layout tshaj qhov tsawg kawg nkaus los ntawm tsawg kawg yog 10% npoo los tiv thaiv lub log -flange tiv tauj thiab lub ntug hnav ua ntej.
Tsav sprocket hniav suav.Rau 206 hli suab, sprockets nrog 6-8 hniav muab lub kaum sab xis txaus rau cov kab tsawg dua lossis sib npaug li 50 m. Cov kab ntau dua 150 m yuav tsum qhia meej 10+ cov hniav kom faib cov kev sib koom ua ke ntawm cov ntsiab lus sib txuas ntxiv thiab txo cov kev ntxhov siab ib leeg.
Vim li cas 206 mm Pitch? - QXG206 vs QXG200 Kev sib piv
QXG206 thiab QXG200 sib koom tib yam 30 kg ib zaug -cov ntsiab lus thauj khoom hauv chav kawm, tab sis lawv lub suab sib txawv ua rau muaj txiaj ntsig zoo rau engineering uas cuam tshuam rau layout yooj thiab ntev -lub sij hawm kev lag luam kev lag luam:
|
Dimension |
QXG 200 |
qw 206 |
|
Chain Pitch |
200 hli |
206 hli (+3%) |
|
Ib qho -Point Load |
30 kg ib |
30 kg (ib chav kawm) |
|
Min. Kab rov tav tig Radius |
400mm (ntev) |
~ 412 hli (qhov loj me me) |
|
Sprocket kev koom tes Arc |
Standard 6-8 hniav qhwv |
Txhim kho mesh geometry, smoother hniav nkag |
|
Txuas - mus rau -Txuas Flexibility |
Standard bi-kev taw qhia hais lus |
Ib me ntsis wider articulation hnab ntawv rau ib leeg |
|
Chain Nyhav ib Meter |
~ 1.8 kg / m (S variant) |
~ 1.9 kg / m (S variant, proportional rau suab) |
|
Qhov zoo tshaj plaws - haum Scenario |
General - hom xim kab nrog qhov chaw nkhaus loj |
Kab uas txhua millimeter ntawm nkhaus vojvoog tseem ceeb - lub rooj muag khoom congested, ntau - voj layouts |
Hauv cov ntsiab lus siv tau, QXG206 tsav saw yog qhov kev xaiv zoo tshaj plaws thaum koj lub conveyor routing tsis tuaj yeem ua raws li QXG200 qhov tsawg kawg nkaus tig vojvoog yam tsis muaj kev cuam tshuam cov txheej txheem ntws, tsis tau 30 kg load qab nthab tseem txaus. Nws puv lub niche ntawm cov chav kawm compact 200 mm thiab hnyav 240/250 mm tsev neeg.
Technical Specifications
Peb hanger configurations muaj nyob rau hauv QXG206 series. Txhua tus sib koom tib yam 206 hli suab thiab 30 kg ib zaug -point load qab nthab; qhov sib txawv yog nyob rau hauv cov cab kuj sib txuas style thiab qhia- log suav.
|
Parameter |
QXG206S (Kev Qhia Ib Leeg, Tsau Hanger) |
QXG206HA (Kev Qhia Ib Leeg, Qhib Hanger) |
|
Chain Pitch |
20 6mm |
20 6mm |
|
Tib -Point Load Capacity |
30 kg ib |
30 kg ib |
|
Tso cai Tensile Force |
3.0kn ua |
3.0kn ua |
|
Kev quab yuam |
7.0 kN (tsawg kawg) |
7.0 kN (tsawg kawg) |
|
Chain Luj (kwv yees) |
~ 1.9 kg/m |
~ 1.85 kg / m |
|
Track Specification |
4# / 6# enclosed I-beam |
4# / 6# enclosed I-beam |
|
Kab rov tav Wheel Diameter |
~ 88 hli (steel-pob bearing) |
~ 88 hli |
|
Vertical Log Diameter |
~ 68 hli |
~ 68 hli |
|
Min. Kab rov tav tig Radius |
~ 412 hli |
~ 412 hli |
|
Min. Vertical Khoov Radius |
~3 000 hli |
~3 000 hli |
|
Ua haujlwm kub |
-20℃rau +200 degree |
-20℃rau +200 degree |
|
Kev kho deg (tus qauv) |
Carbonitriding (carbon-nitrogen quench) |
Carbonitriding |
|
Kev kho deg (yeem) |
Galvanizing / zinc-nickel / hmoov txheej |
Galvanizing / zinc-nickel |
|
Hom Hanger |
Tsau phaj (HH-style) |
Qhib / faib phaj nrog lub caij nplooj ntoos hlav clip |
|
Qhia Configuration |
Ib qho kev taw qhia log ib qhov txuas |
Ib qho kev taw qhia log ib qhov txuas |
Nco tseg: Muab ob npaug rau-qhia kev sib txawv QXG206D yog muaj nyob rau hauv kev thov rau cov ntawv thov uas yuav tsum tau txhim kho kev taw qhia kev ruaj ntseg. Nws nqa tau siab dua ib -meter qhov hnyav (~ 2.2 kg / m) thiab dav dua kev sib koom ua ke profile.
Environmental Operating Envelope
|
Environmental Factor |
Kev khiav hauj lwm ntau |
Lus Ceeb Toom & Mitigation |
|
Ambient Kub |
-20℃rau +250℃(qib-nyob ntawm) |
Hauv qab -20 degree, bearing roj stiffens; qhia cov roj tsawg. Tshaj 250 degree, seals degrade; siv HA qib. |
|
txheeb ze humidity |
10% - 95% (tsis yog -condensing) |
Condensation cycles tsav corrosion ntawm tus pin pob qij txha; hloov mus rau zinc-plated los yog galvanized kho nyob rau hauv tropical huab cua. |
|
Tshuaj Tiv Thaiv |
Cov kua qaub me me / alkali vapors tau txais |
Resistant rau xim hnyav vapors, electroplating pos huab, detergent daws. Tsis txhob muaj cov ntxhia hauv cov kua qaub lossis cov tshuaj chlorine. |
|
Particulate Loading |
Txog li 5 mg / m³ huab cua los ntawm plua plav |
Cov kabmob kaw tsis suav nrog cov khoom seem; abrasive plua plav ua kom lub log tread coj - tshuaj xyuas txhua hli hauv cov chaw tsim khoom. |
|
Conveyor Ceev |
0.5 - 15 m / min (qib-nyob ntawm) |
Hauv qab 0.5 m / min, lubricant film yuav tsis tsim. Tshaj li 15 m / min, kev pheej hmoo derailment nce ntawm nkhaus. |
|
Lub luag hauj lwm Cycle |
Nruam (24/7) ntsuas |
Xyuas kom tsav lub cev muaj zog thermal tiv thaiv teeb rau S1 txuas ntxiv lub luag haujlwm, tsis yog S2 luv - sijhawm. |
Installation & Alignment Ceev faj
Kev txhim kho kom zoo ntawm QXG206 tsav saw nyob rau hauv ib puag ncig-kab kab ke xav tau kev saib xyuas rau rau qhov chaw kuaj xyuas tseem ceeb. Kev ua tsis tau raws li cov lus qhia no ua rau kev coj tus cwj pwm coj, ua rau muaj kev sib txawv tsis sib xws, thiab yuav ua rau tsis muaj kev lav phib xaub:
Taug qab kev sib koom ua ke.Txhua qhov kuv-beam rail sib koom yuav tsum nthuav tawm sab hauv sab hauv. Cov pob qij txha tsis zoo tsim cov kauj ruam- qhov siab qhov cuam tshuam uas nthuav tawm micro- tawg hauv lub log flanges dhau ntau txhiab lub voj voog. Txheeb xyuas qhov sib koom ua ke nrog ib qho ncaj ncaj ua ntej cov saw txuas.
Kev taw qhia kev taw qhia.QXG206 txuas yog taw qhia - qhib sab ntawm txhua tus ntoo khaub lig- sib koom yuav tsum ntsib cov kev taw qhia ntawm kev mus ncig. Txhim kho cov kev sib txuas hauv qhov kev taw qhia rov qab ua rau cov lus qhia - lub log cuam tshuam ntawm cov ntsiab lus nkhaus nkag.
Kev sib txuas tus pin kev ruaj ntseg.Tom qab sib sau ua ke txhua tus khub txuas, paub meej tias tus ntoo khaub lig -pin tuav clip lossis lub taub hau rivet tau zaum tag nrho. Ib feem koom nrog tuav cov yam ntxwv yog qhov ua rau ntawm - kev sib txuas kev pabcuam.
Tswb teeb -point.Thawj cov saw nro yuav tsum tau teem rau 3-5% ntawm lub zog tensile tso cai (kwv yees li 90-150 N rau QXG206). Tshaj -tensioning nce bearing load thiab log hnav; nyob rau hauv -tensioning ua rau catenary sag thiab hla- cov hniav sib txuas ntawm tus tsav sprocket.
Empty -khiav pov thawj.Ua ntej thauj cov khoom thauj khoom, khiav cov saw khoob rau yam tsawg 30 feeb. Mloog rau cov suab nrov tsis tu ncua ntawm kev sib koom ua ke ntawm lub tshuab hluav taws xob thiab ntawm txhua qhov kab rov tav / ntsug nkhaus. Ib qho kev sib tsoo los yog sib tsoo qhia tias kev sib tsoo yuav tsum tau kho ua ntej pib tsim khoom.
Tsis sib xyaw- tiam saws.Tsis txhob splice tshiab QXG206 txuas mus rau hauv ib tug yav tas los hnav saw khiav. Qhov sib txawv pitch elongation ntawm cov ntu tshiab thiab hnav ua rau cov khoom tsis sib xws thiab kev ua tsis tiav ntxov ntawm qhov splice ciam teb.
Kev xa hluav taws xob & kev ua haujlwm
QXG206 tsav saw ua haujlwm ua lub hauv paus traction nyob rau hauv ib puag ncig - taug qab overhead conveyor system, hloov lub zog sib hloov los ntawm lub cev muaj zog tsav mus rau hauv cov saw hlau txav uas nqa cov haujlwm raug tshem tawm los ntawm cov txheej txheem ua ntu zus.
Lub zog xa hluav taws xob ua raws li tsib -theem mechanical pathway:
Lub cev muaj zog input.Lub cev muaj zog (feem ntau yog 0.55–1.5 kW rau QXG- cov kab hauv chav kawm) xa cov torque los ntawm kev sib txuas yooj yim mus rau tus ncej tsav.
Sprocket kev koom tes.Tus tsav sprocket tus hniav profile meshes nrog txhua 206 hli suab txuas raws li nws nkag mus rau hauv qhwv arc. Lub suab nrov tshaj plaws piv rau 200 mm chains faib kev sib koom tes ntawm thaj chaw sib cuag loj me ntsis, txo qis rau ib qho kev ntxhov siab ntawm cov hniav.
Chain propagation.Driven links pull the entire chain loop through the enclosed I-beam track. Steel-ball bearing wheels at each cross-joint rolling contact minimise friction, enabling long-distance (>200 m) ib leeg -tsav kab uas tsis muaj kev pab kab ntsig tsav.
Thauj khoom thauj.Hanger daim hlau (taw lossis qhib) txuas ntawm qhov txuas txuas txuas ncua ncua cov neeg nqa khoom ua haujlwm. Txhua qhov txuas taw tes dais txog 30 kg; tag nrho cov kab load peev txheej nrog cov saw ntev thiab tsav lub zog ntsuas.
Rov qab- ceg tawv tensions.Lub ntiajteb txawj nqus los yog lub caij nplooj ntoos hlav- thauj khoom thauj- chav tsev nyob ntawm txoj kab deb kawg tswj xyuas cov saw hlau zoo sib xws, them nyiaj rau thermal expansion, hnav elongation, thiab thauj khoom-induced stretch hla tag nrho lub voj voog.
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