Ob chav Hanger Bracket Rau Nyiaj Siv Ua Haujlwm Xim Conveyor Chain
Hangzhou Dej hiav txwv kev lag luam Co., Ltd. yog ib tug ntawm cov uas paub txog manufacturers thiab lwm tus neeg ntawm ob chav hanger bracket rau overhead xim conveyor saw nyob rau hauv Suav teb. Txais tos rau kev lag luam wholesale customized ob hanger bracket rau nyiaj siv ua haujlwm xim conveyor saw ntawm tus nqi sib tw los ntawm peb lub hoobkas. Cov kev pabcuam zoo thiab cov khoom zoo muaj nyob.
Ob chav Hanger Bracket rau Nyiaj siv ua haujlwm Paint Conveyor Chain
Nyob rau hauv siab - ntim xim thiab hmoov txheej kab, throughput yog dictated los ntawm peb qhov sib txawv: chain speed, hanger pitch (centre -to-centre distance between consecutive hangers on the chain), and the number of workpieces taken per hanger position. Chain ceev yog txwv los ntawm cov tshuaj tsuag- lub rooj zaum nyob hauv lub sijhawm thiab qhov cub kho lub voj voog. Hanger pitch yog txwv los ntawm cov saw txuas - phaj qhov sib nrug thiab qhov loj ntawm cov khoom ua haujlwm. Tab sis qhov sib txawv thib peb - workpieces ib txoj hauj lwm hanger - muaj headroom: hloov los ntawm ib tug hanger rau ib tug ob chav hanger bracket instantly doubles tus naj npawb ntawm cov txheej txheem ib tug saw revolution tsis muaj zog saw ceev, ncua kev khiav ntev, los yog ntxiv cov saw txuas ntxiv. Qhov no yog lub zog tsim khoom uas ob lub hanger bracket muab.
Ob chav hanger bracket (tseem hu ua dual- taw tes dai bracket, Y- hom twin hanger, ob chav cab cab cab, los yog ob- txoj hauj lwm workpiece ncua kev kawm ntawv thav duab) yog ib tug forged los yog fabricated steel tivthaiv uas bolts ncaj qha mus rau lub conveyor saw daim hlau txuas daim hlau thiab muab ob qho tib si hooks hooks, kho cov ntsiab lus ntawm kev ua haujlwm. Lub bracket ob txoj haujlwm dai yog sib cais los ntawm qhov chaw nruab nrab yam tsawg kawg nkaus - feem ntau 150–300 mm nyob ntawm cov saw series - uas tiv thaiv cov khoom uas nyob ib sab los ntawm kev sib cuag, tig, los yog cuam tshuam nrog ib leeg raws li cov saw sib tham kab rov tav thiab ntsug nkhaus. Ob txoj haujlwm yog symmetrical txog cov saw centreline kom muaj kev sib npaug ntawm kev thauj khoom thiab tiv thaiv kev hnav asymmetrical ntawm cov lus qhia log thiab taug qab.
Rau cov xim pleev xim thiab txheej txheej tshwj xeeb, ob chav hanger bracket yuav tsum ua kom tau raws li cov kev xav tau uas mus dhau qhov yooj yim cov qauv thauj khoom. Nws yuav tsum muaj kev ruaj ntseg hluav taws xob hauv av txuas ntxiv los ntawm cov saw hlau los ntawm lub bracket mus rau ob qho tib si workpieces - ib qho chaw ua haujlwm tsis zoo yuav tsis nyiam cov hmoov txhuam hauv lub rooj muag tshuaj electrostatic, uas ua rau muaj kev tsis lees paub. Lub bracket's geometry yuav tsum txo qis qhov "duab ntxoov ntxoo" qhov twg lub bracket nws tus kheej thaiv cov tshuaj tsuag los ntawm kev ncav cuag lub workpiece nto ncaj qha tom qab nws. Cov pob qij txha thiab cov xov sib txuas yuav tsum tiv taus qhov cub kub txog li 250℃yam tsis tas yuav loosening ntawm thermal cycling. Thiab lub bracket yuav tsum tau tsim los rau kev hloov pauv ntawm cov khoom ua haujlwm sai - cov neeg ua haujlwm thauj khoom thiab thauj khoom ntawm cov kab txuas txuas mus ntxiv yuav tsum muaj lub bracket uas lees txais thiab tso tawm cov khoom ua haujlwm sai sai yam tsis muaj cov cuab yeej, jams, lossis pinch txaus ntshai.
Ob chav Hanger Configurations
Ob chav hanger brackets muaj nyob rau hauv ob peb geometric configurations, txhua optimized rau tej workpiece profiles thiab txheej txheej - kab layouts. Cov kev teeb tsa hauv qab no yog tus qauv thoob plaws txhua QXG saw series:
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Kev teeb tsa |
Nqe lus piav qhia & Cov ntawv thov zoo tshaj plaws |
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Y-Hom Ob Chav Hanger |
Ob lub pas nrig lossis cov ntsiab lus sib txuas txuas mus rau sab hauv thiab sab nraud los ntawm lub hauv paus mounting tus thawj coj ntawm cov ces kaum ntawm 15-45℃los ntawm ntsug. Y geometry cais ob lub workpieces tom qab, tsim kom muaj kev sib hloov thiab ua kom ob lub ntsej muag ntawm txhua qhov haujlwm tau txais cov tshuaj tsuag ncaj qha. Qhov zoo tshaj plaws rau: me me mus rau nruab nrab stamped hlau qhov chaw, brackets, vaj tse, thiab cov khoom mus txog 15 kg ib point ntawm QXG200/206 systems. |
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Parallel Twin Hanger |
Ob txoj hlua khi txoj hlua txuas ncaj nraim los ntawm qib saw, sib npaug rau ib leeg thiab sib nrug ntawm qhov chaw nruab nrab txiav txim siab los ntawm cov saw txuas - phaj dav. Qhov no configuration muab ntau tshaj workpiece sib cais nyob rau hauv lub dav hlau perpendicular mus rau saw mus. Qhov zoo tshaj plaws rau: qhov ntev dai vertically (kua pa kav, trim strips, tubing), qhov twg ntsug hanging orientation yog yuav tsum tau rau txawm txheej thickness. |
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Hla -Bar Hom Hanger |
Kab rov tav hla bar txuas mus rau sab nraud ntawm cov saw txuas ntawm ib sab, nrog ob lossis ntau dua cov ntsiab lus dai faib raws qhov bar. Tus ntoo khaub lig bar offsets lub workpieces mus rau ib sab ntawm cov saw, pab tau thaum tsuas yog ib sab ntawm cov saw yog siv tau rau loading / unloading los yog thaum lub rooj muag zaub lub hnab ntawv yog asymmetrical. Qhov zoo tshaj plaws rau: asymmetric loading stations uas cov neeg tsav tsheb thauj khoom los ntawm ib sab nkaus xwb, lossis lub rooj muag khoom nrog phab ntsa -mounted reciprocators tsom rau ib sab saw. |
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Hla Disc Hom nrog Integrated Oil Shield |
Ib tug ntoo khaub lig bar nrog ib ncig disc stamped nyob rau saum npoo, ncaj nraim saum ob lub ntsiab lus dai. Lub disc ntes cov roj ntws los ntawm cov saw hlau cov log tsheb lossis cov ntawv txuas ua ntej nws mus txog qhov chaw ua haujlwm hauv qab no - ib qho kev tiv thaiv kev sib xyaw ua ke uas tshem tawm qhov xav tau ntawm cov roj sib cais ntawm qhov chaw hanger. Qhov zoo tshaj plaws rau: siab-kev ua tiav tiav (automotive clear-coat, Class-A nto) qhov twg txawm tias ib qho roj speck yog qhov tsis lees paub. |
Tsim & Tsim
Ob chav hanger bracket yog tsim los ntawm alloy steel siv kev sib xyaw ua ke ntawm kub -forging, CNC machining, thiab txheej txheem kho deg. Nws txoj kev tsim kho qhia txog cov kev xav tau ib txhij ntawm cov qauv kev thauj khoom, hluav taws xob conductivity, thermal stability, thiab tshuaj tsuag - nkag geometry:
Material & Manufacturing txheej txheem
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Kev tsim kho Feature |
Specification |
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Khoom siv hauv paus |
45 # nruab nrab - carbon steel (C 0.42-0.50%); xaiv rau kev sib npaug ntawm lub zog, qaug zog, thiab forgeability |
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Kev tsim khoom |
Kub-forged los ntawm bar Tshuag mus ze-net zoo; Qhov tseem ceeb ntawm qhov muag thiab lub ntsej muag mounting tiav -machined los ntawm CNC rau qhov raug |
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Kev kho cua sov |
Carburised thiab quenched rau 0.8-1.2 hli rooj qhov tob; nto hardness 58-62 HRC; core hardness 30-40 HRC rau ductility nyob rau hauv kev cuam tshuam loading |
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Nto tiav (Standard) |
Dub oxide txheej nrog anti- xeb roj; muab nruab nrab corrosion kuj haum rau sab hauv tsev painting kab |
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Surface Finish (yeem) |
Electroless npib tsib xee plating (ENP) - niaj hnub nickel- phosphorus txheej nrog 400+ teev ntsev- tshuaj tiv thaiv; pom zoo rau e-kab kab thiab cov chaw ntub dej |
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Surface Finish (yeem) |
Zinc plating nrog daj chromate passivation - ci tiav rau pom - cov kev xav tau zoo; 200+ teev ntsev- tshuaj tiv thaiv |
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Mounting Boss Geometry |
Machined lub ntsej muag tiaj tus nrog ob lub M10 los yog M12 los ntawm - qhov sib piv cov saw txuas - phaj bolt qauv; tus thawj thickness 8-12 hli nyob ntawm cov saw series |
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Tso Rods / Hanging Arms |
Forged integral nrog mounting tus thawj coj (ib -daim tsim) rau qhov siab tshaj plaws qaug zog ntawm tus thawj coj- mus rau - caj npab hloov; caj npab txoj kab uas hla 12-16 mm |
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Workpiece Attachment xaus |
Threaded M10–M12 stud (rau txiv ntseej- ruaj ntseg nuv), los yog Ø15–20 mm lub qhov muag (rau nuv-thiab-pin txuas); chamfered nkag rau tus neeg teb xov tooj ceev thauj khoom |
Hluav taws xob Grounding Design
Nyob rau hauv electrostatic hmoov txheej thiab ua kua painting, txhim khu kev qha grounding ntawm workpiece yog ib qho tseem ceeb rau kev hloov efficiency thiab txheej uniformity. Ob chav hanger bracket yog tsim los nrog txoj kev tsis muaj kev cuam tshuam los ntawm cov saw txuas phaj (uas yog grounded los ntawm cov kev taw qhia log, khiav, thiab conveyor kev txhawb nqa qauv) los ntawm lub bracket lub forged lub cev mus rau ob qho tib si workpiece txuas cov ntsiab lus. Cov qauv tsim tseem ceeb muaj xws li: (1) liab qab-hlau lub ntsej muag ntawm cov saw hlau-mounting tus thawj coj tsis muaj xim, oxide, lossis txheej ntawm tus thawj coj thiab cov saw txuas phaj; (2) ib qho -daim forged kev tsim kho - tsis muaj welded pob qij txha uas yuav ua kom paub tsis kam lossis qaug zog- cov ntsiab lus tawg; (3) daim npog qhov ncauj ntawm lub workpiece txuas xaus thaum lub sij hawm kho deg plating los yog oxide txheej kom khaws cia liab qab -hlau conductivity ntawm tus nuv kov. Rau cov kab uas tsis yog -conductive substrates (plastics, composites), lub bracket kuj tseem muaj txoj hauv kev hauv av rau cov khoom siv hluav taws xob uas txuas rau qhov chaw ua haujlwm rau hauv lub ntiaj teb conveyor system.
Spacer Pitch Options
Qhov chaw nruab nrab - mus rau - nruab nrab qhov sib nrug ntawm qhov sib law liag hanger txoj hauj lwm ntawm cov saw - lub hanger pitch - yog adjustable los ntawm kev xaiv ntawm alternating link daim hlau. Standard spacer pitches yog 300 mm, 600 mm, thiab 900 mm, ua tiav los ntawm mounting ob chav hanger bracket rau txhua txhua thib ob, plaub, los yog thib rau saw txuas feem. Qhov zoo tshaj plaws pitch yog txiav txim siab los ntawm lub hnab ntawv workpiece qhov ntev thiab qhov tsawg kawg nkaus clearance ntawm 50-100 mm ntawm workpieces los tiv thaiv kev sib tsoo ntawm nkhaus. Ob chav hanger ntawm 300 mm suab muab qhov siab tshaj plaws throughput ceev; ob chav hanger ntawm 900 mm suab muab siab tshaj plaws clearance rau loj los yog rotating workpieces. Ob chav hanger bracket nws tus kheej tsis cuam tshuam rau lub suab - nws tsuas yog muab ob npaug rau tus naj npawb ntawm workpieces ntawm txhua lub suab ntawm cov saw hlau tau teeb tsa rau.
Technical Specifications
Ob chav hanger bracket muaj nyob rau hauv saw -series- tshwj xeeb configurations. Cov lus hauv qab no suav nrog cov qauv khoom lag luam thoob plaws txhua tus qauv QXG saw hlau:
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Parameter |
QXG150/200/206 Series |
QXG240/250/300 Series |
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Tau tshaj Chain Series |
QXG150, QXG200, QXG206 |
QXG240, QXG250, QXG300 |
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Max Load per Hanging Point |
8 kg (QXG150); 30 kg (QXG200); 30 kg (QXG206) |
50 kg (QXG240); 50 kg (QXG250); 125kg (QXG300) |
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Max tag nrho Bracket Load |
16 kg (QXG150); 60 kg (QXG200/206) |
100 kg (QXG240/250); 250kg (QXG300) |
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Khoom siv |
45 # forged carbon hlau |
45 # forged carbon hlau |
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Nto Hardness |
58-62 HRC (cov ntaub ntawv carburised, 0.8-1.2 hli qhov tob) |
58-62 HRC (cov ntaub ntawv carburised, 0.8-1.2 hli qhov tob) |
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Core Hardness |
30-40 HRC |
30-40 HRC |
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Mounting Boss Thickness |
8mm ib |
10-12 hli |
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Mounting Bolt Loj |
M10 × 35 mm (2 bolts ib bracket) |
M12 × 40 mm (2 bolts ib bracket) |
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Bolt Qib |
Qib 8.8 (tus qauv); Qib 10.9 (yeem rau siab-kev co) |
Qib 10.9 (standard) |
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Tee Qws / Arm Diameter |
12 hli (Y-type / parallel) |
14–16 mm (Y{2}} hom / parallel / cross-bar) |
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Hang Point Center nrug deb |
150-180 hli |
200-300 hli |
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Hang Point Drop Length (hauv qab saw) |
100-300 mm (tus qauv); kev cai ntev muaj |
150-400 mm (tus qauv); kev cai ntev muaj |
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Workpiece Attachment Hom |
M10 threaded stud lossis Ø15 mm qhov muag |
M12 threaded stud lossis Ø20 mm qhov muag |
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Bracket Nyhav ib Chav |
~ 0.4-0.8 kg (nyob ntawm qhov ntev poob) |
~ 0.8-1.5 kg (nyob ntawm qhov ntev poob) |
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Ua haujlwm kub |
-20℃rau +250℃(dub oxide); -20℃rau +300℃(ENP) |
-20℃rau +250℃(dub oxide); -20℃rau +300℃(ENP) |
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Hluav taws xob conductivity |
Tag nrho txuas ntxiv los ntawm lub ntsej muag mounting rau ob lub ntsiab lus dai;<0.1 Ω resistance under 100 g contact load |
Ib yam |
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Standard Spacer Pitches |
300, 600, 900 mm (xaiv tau los ntawm qhov sib txuas) |
300, 600, 900 mm (xaiv tau los ntawm qhov sib txuas) |
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Corrosion Resistance (Dub Oxide) |
Kev siv sab hauv tsev nkaus xwb; siv tshuaj tiv thaiv- xeb tu roj txhua hli |
Kev siv sab hauv tsev nkaus xwb; siv tshuaj tiv thaiv- xeb tu roj txhua hli |
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Corrosion Resistance (ENP) |
400+ teev nruab nrab ntsev- tshuaj tsuag (ASTM B117); sab nraum zoov - ntsuas |
400+ teev nruab nrab ntsev- tsuag; sab nraum zoov - ntsuas |
Ib leeg vs. Ob Chav Hanger Bracket: Kev Lag Luam Kev Lag Luam
Qhov kev txiav txim siab ntawm ib leeg thiab ob lub hanger brackets yog ib qho tseem ceeb ntawm kev lag luam: ob chav hanger doubles ib - saw - txoj hauj lwm throughput rau ib qho khoom siv ntxiv ntawm kwv yees li 30-50% ntawm ib lub hanger. Qhov kev sib piv hauv qab no qhia txog qhov kev sib tw dhau los:
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Kev sib piv Factor |
Tib Hanger Bracket vs. Ob Chav Hanger Bracket |
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Parts rau chain position |
1 workpiece (ib lub hanger) → 2 workpieces (ob chav hanger)=100% throughput nce |
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Hardware nqi ib txoj hauj lwm |
Ib leeg khawm ~USD 3–8 (nyob ntawm cov series thiab tiav) → Ob chav bracket ~USD 5–12=~ 50% tus nqi nce |
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Tus nqi peev rau ib feem ntxiv / teev |
Ntxiv ib lub voj thib ob: USD 3,000–10,000 hauv kev sib tw, saw, tsav kho vajtse → Ntxiv ob lub hangers: USD 300–1,000 hauv kev kho vajtse bracket (97% peev nyiaj khaws cia vs. thib ob kab) |
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Tus nqi hluav taws xob tsis tu ncua |
Ib lub voj voog ib leeg nrog ob lub hangers=tib lub cev muaj zog, tib lub qhov cub roj, tib lub rooj muag khoom airflow li ib lub hangers. Ob kab sib npaug=2 × nqi zog |
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Hneev taw cuam tshuam |
Tsis muaj qhov chaw hauv pem teb ntxiv - tib qhov ntev, tib lub rooj muag zaub loj, tib lub qhov cub muaj peev xwm. Kab thib ob=2 × qhov chaw hauv pem teb yuav tsum tau ua |
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Hloov lub sijhawm |
Ob chav hanger yuav tsum muaj ob lub ntsiab lus dai rau ib lub voj voog, ob npaug ntawm tus neeg ua haujlwm ua haujlwm ntawm qhov chaw nres tsheb thauj khoom. Kev txo qis: txoj haujlwm thauj khoom chaw nres tsheb ua ntej qeeb - ntu nkhaus uas cov neeg ua haujlwm muaj 3-5 vib nas this ib ntu |
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Curve clearance txwv |
Ob chav hanger workpieces nyob rau sab hauv lub vojvoog ntawm qhov nkhaus tuaj yeem sib tsoo yog tias qhov chaw nruab nrab me dhau. Txheeb xyuas qhov tsawg kawg nkaus tshem tawm ntawm lub vojvoog nkhaus nruj tshaj plaws ua ntej qhia ob lub hangers |
Rau cov kab ua haujlwm me me rau nruab nrab (hauv qab 30 kg ib thooj ntawm QXG200/206, qis dua 50 kg ntawm QXG250), ob lub hanger yuav luag txhua qhov kev xaiv nyiaj txiag raug. Qhov tsuas yog qhov xwm txheej uas ib leeg hangers nyiam yog thaum cov khoom loj dhau los dai ob txoj haujlwm tsis muaj kev sib tsoo ntawm qhov nkhaus, lossis thaum tus neeg tsav tsheb thauj khoom tsis tuaj yeem txhawb nqa tus nqi thauj khoom ob npaug.
FAQ
Cim npe nrov: Tuam Tshoj ob chav hanger bracket rau nyiaj siv ua haujlwm xim conveyor saw, Tuam Tshoj ob chav hanger bracket rau nyiaj siv ua haujlwm xim conveyor saw manufacturers, lwm tus neeg, Hoobkas
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